BP Nel Consulting (Pty) Ltd.

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Western Cape

We assist clients to develop their innovate ideas into economically manufactured products.

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About BP Nel Consulting (Pty) Ltd.

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BP Nel Consulting offers the following specialist services to local and international clients:

-Product Design, as well as Tool Design for Injection Molding, Die Casting, Vacuum forming, Blow Molding, Rotational Molding and Sheet metal fabrication.
-Mechanical design calculations on mechanisms, springs, gears, shafts, cams, bolted connections, wind-loads on structures.
-Finite Element analysis to optimize components and structures.
- CNC programming for 3-axis machining centers.
- Generative design to optimize components for manufacturing process, cost, strength and weight.

With over 25+ years' experience, we offer the benefit of expert staff to complete the job!

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Western Cape

Services on offer

Mechanical Prototyping

We offer a metal and plastic prototyping service and have capabilities: Laser cutting and bending, MIG and TIG welding, CNC milling and turning, Powder coating, Vacuum Forming, Injection Molding and 3D printing.

Per Consultation : Free

Design for Injection Molding

We assist our clients with plastic product design as well as injection mold tool design. We have 25+ years' experience with plastic injection molding. We have mold flow capabilities to check optimum injection location and cooling parameters. Added to the above we can write your 3-axis CNC tool-paths to cut the cavities.

Per Consultation : Free

Impact Analysis | Mechanical calculations

With advanced simulation capabilities we assist our clients early in the product development process to save time and cost. Impact analysis has the added benefit that we can simulate real world condition without costly physical experiments. Let us assist you with your next product design project.

Per Consultation : Free

Finite Element Analysis

With advanced simulation capabilities we assist our clients in their product development process to optimize their products for weight, strength, material, shape and manufacturing process. We can assist you with Static, Non-Static, Buckling, Electronic cooling, Thermal and Modal Frequency (vibration) analysis. Let us take care of your finite element analysis for your next product design project.

Per Consultation : Free

Specialist Product Development

We assist our clients to develop & innovate ideas into economically manufactured products.

Per Consultation : Free

Design for High Pressure Die Casting

Our projects include international automotive manufactures such as Ford, Mercedes Benz and Toyota. Product design, tool design, CNC tool-path generation.

Per Consultation : Free

Design for Blow Molding

Want to know if your bottle can hold 250ml? Want to know the size of label on your bottle's curved surface? We can help with design and renders of your product.

Per Consultation : Free

Medical Devices

We assist medical devices companies to develop and manufacture custom medical equipment & devices.

Per Consultation : Free

Custom Farming & Agricultural Equipment

We help micro to macro farmers formulate custom & effective agricultural equipment.

Per Consultation : Free

Mechanical design for Automotive

We design & develop custom automotive components and have done advanced work for most of the big brands over the last 26 years.

Per Consultation : Free

Design for Vacuum Forming

We have over 25+ years' experience in the food, medical and automotive industries of Vacuum Form Product and Tool design. Let us help you with your next project!

Per Consultation : Free

Design for Laser cutting and Bending

Metal fabrication is still popular to manufacture machines, implements and structures. Let us help you to optimize the weight and strength of your product!

Per Consultation : Free

3D Scanning

Need to scan a metal pressing or a car panel. We can assist with the scanning as well as data preparation of your next project.

Per Consultation : Free

Enclosure development for Electrical equipment

We design & develop advanced mechanical enclosures for electrical equipment.

Per Consultation : Free

Design for Urethane Casting

Integral skin urethane castings are being used for the manufacture of products such as Automotive Dash boards, arm rests and office chairs. We can assist you with the product design as well as the tool design.

Per Consultation : Free

Design for High Pressure Die Casting

Our projects include international automotive manufactures such as Ford, Mercedes Benz and Toyota. Product design, tool design, CNC tool-path generation.

Per Consultation : Free